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Case Study

Custom High-Volume Glassware Solutions for Global Wholesalers – Case Study

Custom High-Volume Glassware Solutions for Global Wholesalers – Case Study

The Challenge

Our Solution

The Result

Detailed Implementation

## Project Case: Custom High-Volume Glassware for Global Retailers

1. Project Overview

This collaboration involved the mass production of a customized collection of machine-made soda-lime glass storage jars and beverage dispensers for a leading US-based retail brand. The primary requirement was to maintain strict dimensional consistency and high clarity across a high-volume order of 500,000+ units.

2. Technical Specifications

  • Material: Premium Soda-Lime Glass (100% Lead-free & Cadmium-free).
  • Manufacturing: Precision machine-pressing for uniform thickness and finish.
  • Capacity Range: From small 250ml (8.5 oz) jars to large 5L (169 oz) beverage dispensers.
  • Customization: Specialized decals and custom-designed airtight lids (Wood/Stainless Steel).

3. Manufacturing & Quality Control

Produced in our 20,000 m² Zibo facility, we implemented a three-tier QC protocol to ensure reliable export quality:

  • Dimensional Accuracy: Automated inspections ensuring a tolerance within ±0.5mm, perfect for automated filling lines.
  • Safety Compliance: 100% compliant with FDA (USA) and LFGB (Europe) food safety standards.
  • Durability Testing: Thermal shock and stress tests conducted in our in-house laboratory.

4. Logistics & Outcome

  • Packaging: Reinforced 5-layer corrugated export cartons with internal dividers.
  • Delivery: Successfully shipped multiple 40HQ containers on schedule.
  • Result: The client achieved a 15% procurement cost reduction while maintaining a sea-freight breakage rate of <1%.

Safe Packing

Export-grade reinforced cartons

QC Approval

3-tier inspection passed with 0.1% defect rate

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